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How to reduce the carton production cost?
Source:
Date:2023-02-10

For any of the cartons enterprises, every entrepreneur wants to reduce costs as much as possible. Because of the costs are lower, we can have an advantage in the competition, this means we can make more money. So the carton manufacturing industry how to reduce the production cost? In fact, the cartons can through equipment modification effectively reduce the production cost.


It is understood that at present only 5% of carton manufacturers to obtain high profits. For most of the carton manufacturers, the biggest problem is how to get more orders, the quantity to get profit, this led to a vicious competition environment. In fact, carton manufacturers can effectively control and reduce the production cost to gain substantial profits, it actually is more meaningful than get a lot of orders.


In general, carton production enterprises can from the aspects of raw materials, equipment, personnel management and so on. Considering the cartons compressive strength, reduce the weight of the base paper, but China still has some problems. In personnel management, also is a thorny issue of China's packaging market, it takes a long time honing process; Therefore, at present for carton production enterprises, the most economical, the most simple and feasible way is to effectively reduce costs through equipment modification.

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In recent years, equipment modification appeared on the market trend. The main modification technology are: piston reconstruction of steam recycling machine, hot plate clamp, paste machine contact reconstruction of rods, the expansion chuck, etc. The modification can to a certain extent, help carton manufacturers to save energy, reduce the loss. This is also the most carton manufacturers want to see the effect. Especially piston steam recycling machine transformation and hot plate clamp effect is most obvious, cause the attention of the industry.


The principle and characteristic of piston type steam recycling machine


Efficiently from each drying oven high temperature condensate and high temperature steam closed-circuit directly pressed into the boiler, increasing the heat exchange, improve steam equipment heat exchange rate. To increase production, stable moisture content, reduces the boiler burning coal consumption and the load.

Piston steam recycling machine make full use of different steam and water in the form of compression principle, using mechanical pressure, don't need to increase the electromagnetic valve system, through steam suppression of the pipeline flooding back, by the high temperature compression of latent heat, steam and water mixture with direct steam hose or water vapor pressure in the boiler drum, the formation of steam recycling - recycling closed-circuit circulation system, so as to improve the effective heat utilization of steam, reduces the boiler of power consumption, power consumption, salt and plenty of soft water consumption. ; High temperature condensate recovery rate of 90% or higher. (80% of the national level energy-saving evaluation criteria); The boiler combustion load decreased by 15%. To effectively guarantee the boiler steam pressure; Than the other way to save a third recovery. With high temperature resistance, wear resistance of new materials for oil-free wear-resisting effect is very satisfied. Main components through high-tech processing, recycling, high temperature water and steam absolutely without oil. They have the unique internal seal structure, good seal performance, stable and reliable, low running cost, simple maintenance. The malfunction of the automatic gauge control, not easily because the device does not belong to the pressure vessel, don't need a yearly check, can also avoid the boiler water shortage accident, play a protective role.


Investment and effect of modification of piston recycling


For current use recycling condensation water of multistage pump manufacturer, piston steam recycling machine can directly use the original recycling pipeline, piston steam recycling machine can be directly installed on production equipment through hydrophobic device at the back of the line, close to production equipment, and then the original recovery pipe boiler paragraph, directly connected to the boiler, without pool, thus forming a closed loop pipe, so as to achieve the goal of recovery of steam and water. So, need to increase a investment piston steam recycling machine and a storage tanks, the specific cost will be subject to the market price. As the direct emissions for manufacturers, need to increase from the production equipment to the boiler pipe.


■More than 15% energy saving, cost recovery.

■Reduce environmental pollution;

■Reduce the boiler combustion load, at the same time, improve production equipment of gas temperature;

■If need to increase the boiler manufacturer, also can reduce the investment of the boiler.


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